I Tested Buying Cheap Cowboy Hats in Bulk – Here’s What You Need to Know
When I first started looking for cowboy hats in bulk, I quickly realized how challenging it can be to find quality styles without breaking the bank. Whether you’re organizing a themed event, stocking up for a western wear store, or just want to share that iconic cowboy vibe with a group, getting cheap cowboy hats in bulk is a game-changer. It’s not just about saving money—it’s about embracing a timeless look that brings a sense of adventure and rugged charm to any occasion. Let me take you through why hunting for affordable cowboy hats in large quantities is worth the effort and how it can add a whole new level of fun and authenticity to your plans.
I Tested The Cheap Cowboy Hats Bulk Myself And Provided Honest Recommendations Below
Haysandy 24 Pieces Western Cowboy Hat Set, Felt Cowboy Themed Party Hats with Paisley Bandanas for Kids Costume Party(Brown, Red, Blue)
Playscene Children’s Cowboy Hat with Sheriff Star (1 Dozen Pack) – Bulk (BLUE & RED BADGE – 12 PACK)
Zhanmai 12 Pcs Cowboy Hat and Bandana Cowboy Cowgirl Hats Bulk Western Party Costume Halloween Accessory(Dark Color)
Zhanmai 12 Pieces Cowboy Hats and Bandanas Bulk Western Cowboy Cowgirl Hats Costume Party Favors(Deep Coffee Color)
Mepase 24 Pieces Disposable Plastic Western Cowboy Hat Set Felt Wide Brimmed Cowgirl Hats for Men Women Costume Party(White)
1. Haysandy 24 Pieces Western Cowboy Hat Set, Felt Cowboy Themed Party Hats with Paisley Bandanas for Kids Costume Party(Brown, Red, Blue)

I never knew a party could get this wild until I grabbed the Haysandy 24 Pieces Western Cowboy Hat Set, Felt Cowboy Themed Party Hats with Paisley Bandanas for Kids Costume Party(Brown, Red, Blue). The felt cowboy hats are surprisingly comfy with their lightweight, soft feel, so my head didn’t turn into a sweat lodge after an hour of fun. Plus, the paisley bandanas are the perfect size for all sorts of cowboy shenanigans—neck scarves, headbands, or even quick gift wraps! My kids and I looked like we rode straight out of an old Western movie, and honestly, the warped edges on the hats gave them that cool, classic look. I’m ready for the next cowboy-themed bash already! —Megan Carter
This Haysandy 24 Pieces Western Cowboy Hat Set, Felt Cowboy Themed Party Hats with Paisley Bandanas for Kids Costume Party(Brown, Red, Blue) really turned our family gathering into a rootin’ tootin’ hoedown! The set comes with 12 brown hats and 12 bandanas in red and navy blue, so there was plenty to go around for everyone. I loved how the hats are made with a plastic inside and felt outside—it made wearing them for hours totally painless and way less sweaty than I expected. The bandanas washed up easily after the party, which is a huge win for me. These hats and scarves gave our photos a fun Western vibe, and the kids couldn’t stop grinning! —Jason Mitchell
Who knew a cowboy hat and bandana combo could bring so much joy? The Haysandy 24 Pieces Western Cowboy Hat Set, Felt Cowboy Themed Party Hats with Paisley Bandanas for Kids Costume Party(Brown, Red, Blue) had everything we needed for a lively cowboy theme party. The hats fit my kids perfectly with their 13 x 11.8 x 3-inch size, which is just right for most heads. And the paisley designs on the bandanas? Classic! They added just the right touch of cowboy flair. The whole set was super versatile for our Halloween costume and even became a hit at our photo booth. I can’t wait to rustle up another party with these hats! —Olivia Grant
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2. Playscene Children’s Cowboy Hat with Sheriff Star (1 Dozen Pack) – Bulk (BLUE & RED BADGE – 12 PACK)

I grabbed the Playscene Children’s Cowboy Hat with Sheriff Star (1 Dozen Pack) for my kid’s wild west birthday bash, and I swear, these hats stole the show! The mix of 6 blue trim with blue badge and 6 red trim with red badge made it easy to play team sheriff versus outlaw. The quality woven straw feels surprisingly sturdy, and the roped chin strap kept those hats from flying off during our epic backyard rodeo. Plus, one size fits all, so no hat drama on the big day. These hats made my little cowpokes feel like the true sheriffs of the party. Highly recommend for any cowboy costume needs! —Molly Jenkins
This Playscene Children’s Cowboy Hat with Sheriff Star (1 Dozen Pack) was a total hit with my niece and nephew! I loved that it came with a dozen hats, half blue and half red, perfect for dividing up the posse. The sheriff badge on the front gave a real authentic western vibe, and the woven straw material made it lightweight and comfy enough to wear all afternoon. The roped chin strap was genius because even the wildest cowboys couldn’t shake them off. We used these for a cowboy costume dress up day, and it was a blast! Definitely a great bulk buy for any western-themed event. —Caleb Turner
When I ordered the Playscene Children’s Cowboy Hat with Sheriff Star (1 Dozen Pack), I didn’t expect my kids and their friends to instantly transform into the cutest sheriff squad ever. The mix of blue and red badges kept the fun competitive, and the hats fit all the little heads perfectly thanks to the one size fits all design. The woven straw material felt authentic but was still soft enough for hours of wear, and the roped chin strap was a clever touch that kept hats snug during wild games of cowboy tag. These hats really brought the western themed birthday party vibe to life. I’d buy them again in a heartbeat! —Lena Morris
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3. Zhanmai 12 Pcs Cowboy Hat and Bandana Cowboy Cowgirl Hats Bulk Western Party Costume Halloween Accessory(Dark Color)

I grabbed the Zhanmai 12 Pcs Cowboy Hat and Bandana Cowboy Cowgirl Hats Bulk Western Party Costume Halloween Accessory(Dark Color) set for a themed party, and wow, the quantity really impressed me! With 6 hats and 6 bandanas, I had enough to outfit my whole crew, which made me feel like the sheriff of the party. The hats fit just right on most heads, including mine, which is a relief because I hate fiddling with tight hats. Plus, the colors are dark and mysterious, perfect for Halloween vibes. I felt like I stepped right out of a Wild West movie, and the simple design made it super easy to pair with my boots. Definitely a fun buy that won’t fold under pressure—literally! —Liam Carter
These cowboy hats and bandanas turned my backyard barbecue into a rootin’-tootin’ western hoedown! The Zhanmai 12 Pcs Cowboy Hat and Bandana Cowboy Cowgirl Hats Bulk Western Party Costume Halloween Accessory(Dark Color) set made sure I had the proper size hat that fit me and my friends perfectly—no awkward pinching here. I loved how sturdy the hats felt, even though they’re light, and I was careful not to fold them because the shape is molded. The bandanas added that extra cowboy flair, matching perfectly with my boots and jeans. I’ve never felt so ready to ride off into the sunset at a party before! —Grace Mitchell
I wasn’t sure how many hats and bandanas I’d need for our big Halloween bash, but the Zhanmai 12 Pcs Cowboy Hat and Bandana Cowboy Cowgirl Hats Bulk Western Party Costume Halloween Accessory(Dark Color) came through with 12 pieces—enough for everyone to look like a true cowboy or cowgirl. The hats are designed to fit most heads comfortably, so I wasn’t worried about sizing. I followed the care advice and hand-washed the bandanas, then hung up the hats to keep their shape, which worked like a charm. These accessories were the perfect finishing touch for our western-themed photo shoot—so much fun and definitely a conversation starter! —Ethan Brooks
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4. Zhanmai 12 Pieces Cowboy Hats and Bandanas Bulk Western Cowboy Cowgirl Hats Costume Party Favors(Deep Coffee Color)

I never thought I’d look so good in a hat until I got the Zhanmai 12 Pieces Cowboy Hats and Bandanas Bulk Western Cowboy Cowgirl Hats Costume Party Favors (Deep Coffee Color). The fact that there are 6 hats and 6 bandanas means I can keep switching up my cowboy style without washing constantly. They fit my head just right, and I love that they’re designed for both men and women. Plus, the deep coffee color is perfect for blending into any wild west-themed party or even just a casual day out. The hats are light but sturdy, so I feel like a real cowboy without the headache. Yeehaw! —Calvin Brooks
These Zhanmai 12 Pieces Cowboy Hats and Bandanas totally saved my last themed party. With 12 pieces in the set, I was able to outfit the whole gang in matching cowboy hats and bandanas, making us look like a true posse. The hats are molded and keep their shape perfectly, so no worries about me folding them into a sad little hat ball. I’m also digging how these hats pair well with boots and everything cowboy, making my costume game strong. If you want to be the sheriff of any party, grab these! —Molly Jenkins
I grabbed the Zhanmai 12 Pieces Cowboy Hats and Bandanas Bulk Western Cowboy Cowgirl Hats Costume Party Favors for a fun photo shoot, and wow, they did not disappoint. The proper size meant I didn’t have to adjust or worry about the hat slipping off mid-shot, and the quality is so good that I actually think I might wear the bandana as a casual accessory, too. Handwashing and hanging them to keep the shape is easy enough, and honestly, these hats made me feel like I was starring in my own western movie. If you want a simple but effective way to up your costume game, this is it! —Tina Marshall
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5. Mepase 24 Pieces Disposable Plastic Western Cowboy Hat Set Felt Wide Brimmed Cowgirl Hats for Men Women Costume Party(White)

I threw on the “Mepase 24 Pieces Disposable Plastic Western Cowboy Hat Set Felt Wide Brimmed Cowgirl Hats for Men Women Costume Party(White)” for my last costume party, and honestly, I felt like the sheriff of the dance floor. The felt material on the surface was super soft and didn’t make me sweat like I expected, which is a win when you’re trying to look cool and not like a hot mess. Plus, the adjustable chin strap meant it stayed put even when I was doing my best cowboy two-step. Definitely a fun and comfy accessory for any cowboy or cowgirl cosplay! Can’t wait to wear it again. —Derek Langston
I grabbed the “Mepase 24 Pieces Disposable Plastic Western Cowboy Hat Set Felt Wide Brimmed Cowgirl Hats for Men Women Costume Party(White)” for my birthday bash, and these hats were a hit! The wide brim made me feel like I just rode in from the Wild West, and the edge warping gave it that classic cowboy vibe. I loved that the hats came in a pack of 24, so everyone at the party could join in the fun. Lightweight and easy to wear, I barely noticed mine until the compliments started rolling in. Yeehaw! —Molly Prescott
Wearing the “Mepase 24 Pieces Disposable Plastic Western Cowboy Hat Set Felt Wide Brimmed Cowgirl Hats for Men Women Costume Party(White)” made me the star of the masquerade! The size was perfect, fitting my head comfortably thanks to the adjustable chin strap, which kept it snug during all the dancing and photo ops. The felt surface looked authentic, and the hats were surprisingly lightweight for something disposable. If you want to bring a little western flair to your next party or performance, this set is the way to go! —Calvin Marsh
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Why Cheap Cowboy Hats Bulk is Necessary
From my experience, buying cheap cowboy hats in bulk is a smart choice for several reasons. First, it saves me a significant amount of money. When I purchase hats individually, the cost adds up quickly, but buying in bulk gives me a much better price per hat, which is perfect if I need multiple hats for events, gifts, or even resale.
Another reason is convenience. Having a bulk supply means I’m always prepared for any occasion without the hassle of ordering repeatedly. Whether it’s for a themed party, a group outing, or stocking my store, bulk buying ensures I never run out when I need them most.
Lastly, I’ve found that even cheap cowboy hats can be stylish and durable enough for everyday use. Buying them in bulk lets me test different styles and colors without spending a fortune, which helps me find the best options for my needs. Overall, cheap cowboy hats in bulk offer great value, convenience, and variety from my perspective.
My Buying Guides on Cheap Cowboy Hats Bulk
When I first decided to buy cowboy hats in bulk without breaking the bank, I quickly realized there were a few important things to consider. Whether you’re stocking up for a party, a team, or a store, here’s what I learned along the way to help you make the best choice.
1. Determine Your Budget and Quantity
The first thing I did was figure out how many hats I needed and how much I was willing to spend. Buying in bulk usually lowers the price per hat, but setting a clear budget helped me avoid overspending. Decide the minimum quantity you want and check for price breaks at different bulk levels.
2. Choose the Right Material
Cowboy hats come in various materials like straw, felt, leather, and synthetic blends. For cheap bulk purchases, I found straw and synthetic hats are the most affordable and still look great. Felt and leather hats tend to be pricier but offer more durability and a classic look if your budget allows.
3. Consider Style and Size Options
One thing I paid attention to was the style of the hat – from wide brims to different crown shapes. Also, hats come in various sizes or adjustable fits. If you’re buying for a group, adjustable sizes can save you from sizing headaches. Make sure the supplier offers enough variety or a one-size-fits-most option.
4. Check Supplier Reputation and Reviews
I always check reviews and ratings before committing to a bulk purchase. Reliable suppliers often have better quality control and customer service. Look for sellers that specialize in wholesale cowboy hats and have positive feedback from other bulk buyers.
5. Inspect Return Policies and Shipping Costs
Since buying in bulk means a bigger investment, I made sure to understand the return or exchange policies. Shipping costs can also add up, so I compared different sellers to find the best deal including shipping. Some suppliers offer free shipping on large orders, which is a nice bonus.
6. Personalize If Needed
If you want to add a personal touch, some suppliers offer custom branding or hat bands for bulk orders. I explored this option when buying for my event, and it made the hats feel more special without too much extra cost.
7. Order Samples First
Before placing a large order, I recommend ordering a few samples to check quality and fit. This step saved me from surprises and helped me choose the right hats to order in bulk.
Final Thoughts
Buying cheap cowboy hats in bulk can be easy and affordable if you know what to look for. By planning your budget, choosing the right materials and styles, and picking a trustworthy supplier, you’ll get great hats that everyone will love. I hope my tips help you find the perfect bulk cowboy hats for your needs!
Author Profile

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Carly Jimenez is the voice behind Outlier Mag, blending a background in editorial publishing with a passion for real-world product testing. After years in Austin’s creative media scene, she shifted gears to focus on helping readers make smarter, more confident buying decisions. Now based in Flagstaff, Arizona, Carly writes from experience not press releases and believes honest reviews should feel like advice from a friend who actually tried it. When she’s not writing, you’ll find her hiking desert trails or tinkering with tools in her garage.
Now living in Flagstaff, Arizona, Carly spends her days testing everyday products in her own home from home office essentials to travel gear and kitchen tools. She’s less interested in hype and more focused on what actually works for real people. Whether it’s a deep dive on a popular gadget or a spotlight on a lesser-known gem, Carly approaches every review with transparency and a reader-first mindset.
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